noz
February 27, 2013 11:52 pm
Hi Rob,
I know of three possible causes of premature failure in front wheel bearings:
Sticking master Brake CylinderThe RH Drive 2.5TD XM has the master cylinder in the scuttle area below the windscreen. This area is subject to everything the weather and road can throw at it. The return spring in the cylinder is not strong enough to overcome the additional friction of the corroding joints in the pedal mechanism. Thus, the brakes are kept slightly "on" when they should be off. The ports in the piston inside the cylinder are so located that the port for the front drivers brake caliper is exposed first which makes this one prone to being kept on. This makes the brake pads drag on the disk and causes the pads, caliper, disk and hub to heat up and run hot. This eventually goes for the grease and dries the bearing out eventually causing it to fail. Air bubbles in the brake line can also cause this to occur because the expanding air bubble keeps the brake on when it should be off.
Removing a Brake DiskWhen the brake disk gets to the point of replacement the first thing you have to do is get the old one off. However, if it has not been off for a very long time then it will be stuck to the hub flange. In addition, the hole at the back of the disk through which the hub flange passes has plenty of clearance when new. After the disk has rusted considerably the hole closes up until it is smaller than the hub flange diameter preventing the removal of the disk. The natural thing to do is to hit the disk with a hammer to free it. However, each hammer blow is transmitted through the balls in the hub bearing causing the bearing races to become indented. The indentations in the race eventually wear the ball bearings causing premature failure of the whole bearing.
Replacing the Bottom Ball JointOf my 3 2.5td XMs I've replaced all 6 Bottom Ball Joints. Maybe I have just been unlucky. Maybe they are undersized for the forces they are required to transmit. In any case, getting the old ones out is an absolute B%^&*$. The threads on the mild steel ball joints seize into the threads on the cast iron hub assembly. The only way I've found to get them out is to heat them. The only problem is that it cooks the grease in the bearing and causes the bearing to fail prematurely.
Out of my 3 2.5TD XMs I've replaced 5 out of the 6 Wheel Bearings. Again, am I unlucky or are the wheel bearings undesized for the load they must carry?
I take it that none of the plastic inner wheel arch liners are rubbing on the driveshafts or on the outer edge of the tyre? Does the note of the noise change when you turn a corner? Did you try my stethescope method above to try to track down the source of the noise?
Hope that gives you food for thought.
cheers
noz