minijet
September 12, 2010 10:57 pm
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This mess was the result of strut rubber fatigue......
It's my second strut top failure.
First one was due to rust.
I could never understand how strut tops were put together, but this latest failure has given me the opportunity to have a better look at strut top construction.......
I've now come to the conclusion that a strut top is made up of five main components..........
1. The inner steel cylinder which sits on the strut.
2. The main clamping plate - the part which normally rusts and fails.
3. The solid rubber block that connects parts 1 and 2 together and will eventually/inevitably fail.
4. The steel dish.......I don't know the purpose of this part.
5. The top section which houses the hydraulic connections.
Parts 1, 4 and 5 never fail so don't need to be replaced.
It's just parts 2 and 3 that cause the problems.
Part 5 is probably the most costly part to manufacture.
All five parts are interchangable from side to side, ie there are not left or right hand parts.
The strut tops only become left or right when part 5 is fitted - depending which way the hydraulic connections are facing. I suspect that with the right tools the top section (5) could be turned to enable a N/S strut top to become a O/S strut top.......
Eventually all strut tops will fail.
Not many owners will be willing or able to pay Citroens prices for new replacement strut tops.
So......
*....Would it be possible to refurbish the strut tops by replacing just parts 2 and 3 (and maybe part 1 if it's not possible to remove the old rubber from it)?
*....How is the rubber section applied to parts 1 and 2.
Are the three parts bonded together?
Or are parts 1 and 2 placed in some sort of mould and liquid rubber poured in around them and left to set?
*....Do we have any engineers or rubber moulding experts on the forum to give an opinion?
Would parts 2 and 3 (and possibly part 1) be very difficult/expensive to manufacture?
I think the top part (5) would be removable with the right tools.
Any thoughts?
Paul
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