Aerodynamica
February 25, 2009 01:33 pm
Sorry can't find the thread.
I'll repost the pictures with some notes:
Pressure reg location on CX 2400 Pallas
below the big green HP pump
PR on the workbench
Clamp used to compress the end cap of the regulator - this has a spring behind it that loads the main slide valve - it has an O ring to seal it and this can leak. The only way to get it out is to compress it and remove the C - clip snap ring thing. In this pic you can also see the return pipe attachment part at the side has been removed - this contained the spring, seat and shims for the cut out valve. It's the easier of the 2 spring and shims to reach.
One little hole needs to be drilled in the side about 4-5mm from the end to allow the snap ring to be pushed out.
End cap loose
Sorry rubbish photo but you can -just- make out the shims all sitting on the set of the end cap. Count the shims and take note of the number of thick and thin shims. By adding a single thin shim you raise the cut in pressure by 0.3bar - not sure about the thick ones but I think they're an increase of a bar each. I added one thick one and 3 thins and reassembled. Note: I had a second regulator to donate the shims.
Refit the end cap with the clamp and the snap ring - applying a film of LHM to the O ring. The cut out pressure is tuned similarly with shims but the spring and seat are located in the protrusion where the return pipe is connected. This is held on by 2 8mm bolts, and the shims are located on the inner seat of this cap. The spring bears onto a dished disk and under this the end of the cut out valve itself (you can actually pull the valve out - it will just slide). I added some shims.
I took the oppo to repaint the regulator in 'vert'
So this raised the pressure of the system as I reckoned that my CX (being 31 years old) would have slightly tired and off spec springs. I had been trying to improve the slightly heavy PAS at parking speeds and had replaced everything so far.
I have used the car for over 18months since this and can report that the suspension goes up quicker, the brakes are sharper and the car takes longer to sink down, It goes over a minute between 'ticks' of the regulator. But the steering still gets heavy at parking speeds despite replacing the entire CX 'DIRAVI' column, pump, filters, LHM, 2 accumulators, pump belt and finally reshimming the regulator.