UFO
November 06, 2006 03:17 am
Well, every now and then we all do something stupid which we sooner or later regret.
During disassembly I/we did something stupid....
In an attempt to lock the engine so that we could undo the crankshaft nut, we stuck a bar into the CAS hole in the bellhousing. Use of the bar and subsequent force through the crankshaft has bent holes on the sender wheel attached to the flywheel.
Yesterday we managed to straighten some of the bending through the inspection hole on the bell housing (just below the temp sensor on No1 cylinder) and this allowed the engine to develop spark on 2 and 6 for the first time in ages. Spark was unreliable at idle and cut out over about 1800rpm - we used an inline timing light to assess sparking function.
So, over the next couple of nights I will again remove the intake manifold and gently use a slide hammer and hook to pull the hole surrounds back into shape. If that does not work it will be a gearbox out and replace the sender wheel.... Everyone cross your fingers please.
Now, the moral of the story is, never use the sender wheel as a brace point.
But hey - at least we found the cause of the problem AND all the electrical connectors were cleaned and loom unwrapped and inspected (all found to be fine).